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Driven pallet conveyor

What solution should be used if you need to gently move up to 300 pallets per hour, while reducing energy costs?

Pallet conveyor allows to automate pallet handling process and is an effective tool for increasing warehouse efficiency. Fast-payback KAPELOU pallet handling solution replaces entire fleet of special-purpose machines and requires very little maintenance.

What makes KAPELOU conveyor better than its counterparts?

Driven pallet conveyor - 8 - kapelou.com

Integration with other systems — a conveyor system is composed of separate modules controlled by special software, and could be integrates with any WMS or warehouse equipment

Expanding system size and functionality — if necessary, the system can be expanded by adding new modules

Service life of more than 10 years — all elements of the conveyor system are wear-resistant and durable: profile made of European steel is able to withstand high operating loads, conveyor rollers feature extended life cycle, and electronics and component parts of well-known brands have proven their reliability in practice

Energy efficiency and soft starting — low energy consumption is ensured through the use of variable frequency drives of high energy efficiency class and control logic, which turns on only the conveyor zones that currently support the load

Accumulative capability — the system continues operation even if one of the zones stops — the pallets are accumulated on the pallet conveyor until this zone is started

Optimal load distribution — the conveyor system software turns certain conveyor zones on and off to achieve even distribution of pallets along the pallet conveyor

Gentle transportation — ZPA logic maintains equal clearances between the pallets, so-called zero pressure accumulation zone, to protect the cargo and its packaging from damage

Driven pallet conveyor - 9 - kapelou.com
Comprehensive warehouse solutions developed by the KAPELOU team — guarantee of operational integrity of your system

Basic modules of the pallet conveyor

The conveyor system is assembled of separate modules

  • driven roller conveyor;
  • chain pallet conveyor;
  • turn-table to change the direction of motion of the transported pallet;
  • vertical conveyor (elevator);
  • chain diverter;
  • roller diverter;
  • pallet wrapper (palletizer);
  • pallet accumulator.

Pallet loading and unloading sections are fitted with pallet gates (loading barriers). Pallet conveying systems are delivered in the form of modules, which minimizes time needed for assembly, commissioning and start-up.

Specifications of the driven roller conveyor

Load
150 to 2000 kg
Speed range
0.5 to 0.80 m/s
Capacity
up to 300 pallets per hour
Operating temperature range
0 ...+40 °C
Relative humidity
10-70 %
Pallet types
US-pallet; FIN-pallet; EUR-pallet; EUR-box

Order a turnkey roller conveyor

We’ll take care about all solution development and implementation stages: consulting, manufacture and installation of the equipment; therefore we’ll be fully responsible and guarantee trouble-free and efficient operation of the system at your warehouse.
Top 5 reasons to order a pallet handling solution from KAPELOU
01

European quality of the equipment. Our conveyors are produced using materials from proven suppliers and components of well-reputed brands. All process operations are performed by qualified professionals on modern DMG MORI and TRUMPF metalworking machines, which guarantees precise machining of parts with accuracy up to 0.01 mm and long service life of the systems.

02

Complete solution. All stages of the automation systems development are concentrated in KAPELOU “under one roof”, so that the customers receive a turnkey pallet handling solution from a single provider.

03

More than 55 000 m of conveyors. Total length of conveyors produced and installed by our specialists is almost equal to the length of 138 running track circles at the NSC Olimpiyskiy sports arena. All actions of specialists are matrixed into muscle memory, and this guarantees accurate assembly, installation and high performance of the system.

04

Experience in projects of different complexity. The conveyor equipment is designed and produced using advanced manufacturing techniques and taking into account practical experience gained over 7 years in the warehouse automation business.

05

Customer support. Technicians of our service department stay online 24/7, and our service maintenance is available to all customers regardless of geographic location.

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