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Weighting and dimensioning systems

Accurate measurement of weight and overall dimensions of products of any shape at your warehouse.

KAPELOU weighting and dimensioning modules

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Weight control after each processing stage allows for optimal use of the storage area, planning of storage facility utilisation and monitoring of order picking accuracy. Weighting and dimensioning systems determine parameters of goods as they travel through the transport system, which means that you don’t have to allocate human resources and time to measure each cargo separately.

Accurate, fast-acting and reliable solutions from KAPELOU originate from the use of intelligent identification and measurement systems from SICK — well-known European brand.

Functions and features:

  • High measurement and data processing speed
  • Dynamic detection of length, width, height and weight
  • Accurate measurements of dimensions and weight
  • Automatic checking of correct goods selection by weight and dimensions
  • Maximum utilization of the storage system space taking into account specific weight and dimensions of the cargo
  • Minimum involvement of human factor and absence of mistakes

Conveyor systems with built-in weighting and dimensioning modules allow to classify, sort and reject goods according to preset characteristics, which dramatically speeds up processing of goods.

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KAPELOU weighting and dimensioning modules built into conveyor systems accurately define cargo parameters and reduce logistics costs
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Weight measuring system

The weight measuring module consists of:

  • weighing processor in stainless steel housing;
  • processor that controls the conveyor and transmits data to the warehouse management system;
  • strain gauge transducer, which converts weight data into electric signal;
  • rollers and profiles;
  • photoelectric sensors.
Features
Features
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Capacity
800 to 1200 products per hour
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Weight stabilization time
2 seconds
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Measuring accuracy
±100 g
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Conveying speed
up to 1.0 m/s
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Distance between products
min. 1000 mm
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Weight
up to 50 kg
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Product length
400 to 2000 mm
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Dimensioning system

The module consists of:

  • dimension measuring module
  • communication module
  • photoelectric sensors
  • Mounting frames
  • HMI panels
Features
Features
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Radiation type
visible red light
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Conveying speed
up to 1.2 m/s
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Minimum distance between the objects
≥25 mm
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Opening angle
70°
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Object shape
rectangular block
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Measuring accuracy
±5x±5x±5 mm
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Object size
min. 50×50×50 mm; max. 2600×1000×1000 mm
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Measured object
Cardboard and plastic containers
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Distance to the object
min. 25 mm
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Outgoing data
Overall dimensions of the product (length, width, height)
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Operating temperature range
0 ... +40 °C
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How does weighting and dimensioning system work?

Weighting and dimensioning module can be built into any warehouse transport system. Weight and dimension measuring system determines the parameters of objects that move in intensive flow in just 3 seconds, displays the results on the operator panel (HMI) and transmits the data to the warehouse management system (WMS).

The system allows identifying incorrectly collected orders, which reduces the number of mistakes and customer returns.

The module does not require constant operator’s supervision or monitoring. The device is easy-to-install, does not require special maintenance, and can be commissioned in the day of installation.

The system allows to prevent losses in warehouses. Comparing the weight and volume of the goods with reference values preset in the WMS guarantees that the order collected and prepared for dispatch exactly match with the original order. You will prove yourself as a reliable and responsible supplier who constantly monitors the quality and is committed to fulfilling its obligations.

Maximum warehouse productivity

KAPELOU solutions using weight and size measurement systems — efficient control and management of material flows.

Choosing weighting and dimensioning solutions from KAPELOU you get:
01

Complete solution. All stages of the automation systems development, including consulting, design, production of equipment, installation, commissioning and service maintenance, are now concentrated “under one roof”. For this reason we offer both local solutions and systematic approach to optimizing warehouse processes.

02

More than 420 completed projects. Our automation portfolio includes solutions of different complexity levels that operate delivering 100% performance and improve productivity of our customers’ warehouses.

03

European quality. Experience in implementation of complex projects, in-house production and high-quality raw products and materials guarantee reliable and trouble-free operation of our systems.

04

Custom-tailored approach. Our engineers develop solutions and automation systems taking into account particular features of your processes, equipment, products to be handled and the required performance parameters.

05

24/7 customer support. We understand the importance of uninterrupted operation of your warehouse and therefore promptly process technical issues: provide telephone consulting, connect remotely via VPN or arrange visit of the maintenance team that is assigned to your system under the maintenance servicing contract.

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