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    Non-driven roller conveyor

    How to accelerate warehouse transport and optimize order picking costs?

    The gravity roller conveyor is a modular solution designed to streamline load movement, enable accumulation, and speed up product handling. It’s a cost-effective way to bring efficiency to your logistics – without the need for power.

    What makes the gravity roller conveyor from the KAPELOU manufacturer stand out?

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    Equipment from the gravity conveyors manufacturer is robust. Maintenance-friendly systems are engineered to improve operator workflows and increase transport efficiency. The modular design allows for flexible layouts and easy integration into any warehouse environment.

    We manufacture these conveyors in-house, sourcing high-quality components from trusted European suppliers. Every detail is engineered by our in-house specialists, and production is carried out on precision machinery from TRUMPF and DMG MORI. The result is a conveyor solution that is remarkably reliable and outperforms typical market alternatives.

    Key advantages of the gravity roller conveyor:

    • durable rollers, solid construction;
    • easy to operate and maintain;
    • speeds up material flow;
    • seamlessly integrates with your warehouse ecosystem;
    • modular design allows for quick reconfiguration.

    Gravity roller conveyors are widely used across industries: e-commerce, automotive, pharmaceuticals, manufacturing, retail, as well as postal and courier logistics.

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    Ensure the uninterrupted and stable operation of your equipment by taking advantage of KAPELOU's comprehensive approach.

    The purpose of a non-powered conveyor

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    Using a non-powered roller conveyor optimizes warehouse operations while avoiding energy waste. Does your warehouse need simple, effective equipment to move goods without power? Consider buying a non-driven roller conveyor from the gravity conveyor manufacturer. Rollers made of certified materials ensure the smooth and safe movement of products, even during peak loads. A non-powered roller conveyor operates solely on the strength of the operator. Non-driven rollers are ideal for transporting products – just a slight tilt or light push is enough.

    Non-driven conveyors are often used for storage – to return empty boxes or as a buffer in front of the packaging area. Gravity roller conveyors reduce staff workload and the number of manual operations in the warehouse.

    The non-driven roller conveyor is effectively integrated into multi-level logistics systems to ensure the flow of mobile boxes and trays between warehouse levels. This solution improves the ergonomics of the workspace. The absence of drives reduces wear and tear on roller conveyor components, and the simple design allows the conveyor to quickly adapt to changes in warehouse processes.

    The conveyor from the gravity roller conveyor supplier is designed to accelerate the processing of piece goods used in warehouse logistics for technological operations such as packaging, control, accounting, sorting, and weighing.

    You can purchase a non-powered roller conveyor from the gravity roller conveyor manufacturer, KAPELOU. We offer a full range of services for selling, implementing, and adjusting gravity roller conveyors, and we provide a guarantee for all conveyors. The price of a gravity roller conveyor depends on its technical characteristics and the number of modules. We deliver non-powered gravity conveyors throughout Europe and the USA. Submit a request for a non-powered conveyor on our website, and our managers will contact you to clarify the details.

    Technical data of the non-powered roller conveyor

    Roller load on conveyor rollers
    Rollers load capacity (min/max)
    0,1–35 kg
    Goods packaging dimensions
    Tote dimensions (min/max)
    180×180×10 mm / 600×400×400 mm
    Belt Speed
    Conveyor speed
    manual operation
    Conveyor operating temperature
    Operating temperature
    +5 to +40 °C
    Relative humidity of the environment
    Ambient humidity
    10 ~ 70 %
    Equipment box types
    Suitable load types
    plastic totes, cartons, tablares
    Download the catalog

    Modular conveyor line

    Gravity conveyor line consists of individual modules:

    • straight sections;
    • curved roller conveyors;
    • hinged segments for access;
    • merging and diverging modules.

    Each module is engineered and manufactured in-house for precision, strength, and flexibility.

    The lightweight modular design allows full adaptability to your warehouse layout and logistics processes.

    Non-drive roller conveyor rollers and frame for warehouse

    Case study: BusMarket Group

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    BusMarket Group, a leading auto parts distributor in Western Ukraine, partnered with KAPELOU to implement a fully automated solution to handle rapidly growing order volumes.

    Before automation, empty totes were manually collected and transferred to the mezzanine. Today, this workflow is powered by an integrated conveyor system combining driven and gravity conveyors with a vertical lift.

    The gravity conveyor plays a crucial role in this system: warehouse conveyor rollers allow the smooth, energy-free return of empty totes. On the mezzanine, full and empty containers flow on the upper level, while completed orders travel to the dispatch zone on the lower conveyor level. This clear separation of material flows boosts efficiency and minimizes delays.

    By integrating gravity conveyors with a Goods-to-Person system, BusMarket Group achieved:

    • faster and more efficient warehouse operations;
    • increased throughput;
    • reduced manual handling and travel time for operators.

    Smart, scalable conveyor systems help future-proof the warehouse, ensuring it remains productive and adaptable to continued business growth.
    Learn more: Solutions that drive your business forward – the BusMarket Group experience.

    What equipment pairs best with a non-powered roller conveyor?

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    A non-powered roller conveyor is a smart, energy-efficient equipment for optimizing warehouse operations. The non-powered roller conveyor keeps goods moving, reduces manual handling, and seamlessly integrates with other automation systems.

    Here’s how the non-powered roller conveyor works with key warehouse equipment to maximize efficiency:

    • driven roller conveyors – the perfect combination for hybrid conveyor systems. Non-powered roller conveyors are essential in two-tier conveyor systems or as transition points between automated transport lines, ensuring smooth and controlled product flow.
    • gravity flow racks – non-powered roller conveyors use gravity to move products, ensuring FIFO (first in, first out) inventory flow. When combined with Pick-by-Light technology, operators can pick orders faster and more accurately with light-guided assistance.
    • sorters – with warehouse conveyor rollers efficiently direct goods to their destinations without extra energy consumption. Gravity roller conveyor design enables smooth and controlled product movement.
    • elevators & lifts – in multi-level warehouses, non-powered roller conveyor reduces the workload on powered systems, providing an economical way to transport goods between floors.
    • packing & picking stations – the non-powered roller conveyor ensures a steady flow of goods to operators while smoothly removing packed orders, optimizing efficiency in order fulfillment.
    • automated stacking systems – non-powered roller conveyor acts as a buffer zone for accumulating empty totes before they are stacked or transported for further processing.
    • weighing modules & barcode scanners – non-powered roller conveyor seamlessly directs products to the inspection area when discrepancies in size or weight are detected, eliminating unnecessary manual handling.
    • turntables & non-powered roller conveyor enable seamless changes in product flow direction, efficiently distributing goods between warehouse zones while optimizing movement routes.
    • tilting sections of non-driven roller conveyor improve accessibility in compact warehouse environments, allowing personnel and equipment to move freely in picking, inspection, and shipping areas.

    With a flexible design, reliable performance, and zero energy consumption, warehouse conveyor rollers provide a cost-effective, maintenance-friendly solution for optimizing warehouse operations.

    Order a turnkey non-driven roller conveyor

    We handle the full project lifecycle: from consulting to in-house manufacturing, on-site installation and service. We take full responsibility and guarantee reliable, high-performance non-powered conveyor systems tailored to your needs.
    Top 5 reasons to order gravity conveyor directly from KAPELOU
    01

    Turnkey automation – we deliver complete logistics systems based on the gravity conveyor – from design and production to installation and service support.

     

    02

    Proven experience – over 850 concepts implemented in 15 countries. Our gravity conveyor is trusted by clients across Europe for long-term performance.

    03

    In-house gravity conveyors production with certified materials – our facilities are equipped with high-precision machinery. Skilled technicians use only certified European materials, ensuring quality at every stage.

    04

    Custom configurations – we design automated systems for warehouses of all sizes and complexities, thanks to the flexible modularity of our gravity conveyor systems.

    05

    24/7 service support – we offer full-service contracts with dedicated support teams to ensure continuous operation of your gravity conveyor throughout its lifecycle.

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